
How to Choose the Perfect Dress Shirt: A Luigi Borrelli Guide
Most men spend more time choosing a suit than a shirt. That's the wrong order.
A dress shirt frames the face, sits closest to the body, and determines whether an entire look reads as deliberate or accidental. Get the suit right and the shirt wrong — and the suit loses.
There are five parameters that separate a shirt you reach for every morning from one that quietly disappoints. Understand them, and the difference between a $100 shirt and a $600 one becomes legible — not as a price tag, but as a series of specific decisions. Luigi Borrelli has been making dress shirts in Naples since 1957. Their approach to each of these five parameters is a useful reference point for what good actually looks like.
1. Fabric: The Foundation of Everything
Fabric is the decision that determines everything downstream. A well-cut shirt in poor cloth will always look poor. For dress shirts, 100% cotton is not a preference — it is the baseline. It breathes, softens with wear, and ages in a way that synthetic blends simply do not.
Within cotton, the weave structure changes the shirt's character entirely. Poplin for formal, twill for cold months, oxford for casual Fridays. The thread count tells you how finely the yarn was spun — and how refined the shirt will feel against the skin.
Weave guide
|
Weave |
Character |
Best for |
|
Poplin |
Smooth, tight, subtle sheen |
Formal, year-round |
|
Twill |
Diagonal weave, body and warmth |
Autumn/winter — essential in Canada |
|
Oxford |
Textured, relaxed |
Business casual |
|
Voile |
Lightweight, semi-sheer |
Summer only |
Thread count guide
|
Thread count |
What it means |
|
80–100 |
Everyday wear — durable, holds up well |
|
120 |
Noticeably refined — good for client-facing situations |
|
140+ |
Special occasions — the fabric itself is part of the impression |
Luigi Borrelli sources from Albini and Thomas Mason — Italian mills where thread count and weave density are controlled at production level. When shopping, check the label for 100% cotton, identify the weave, and choose the thread count for the occasion you're dressing for.
2. Collar: Style First, Construction Second
The collar frames the face more directly than any other element of a shirt. The right collar type depends on how you dress and the shape of your face. But beyond style, the construction of the collar is where quality truly reveals itself — and where most shirts fail over time.
Collar types
|
Type |
Works with |
Avoid with |
|
Spread |
Wide Windsor knots, formal |
Slim ties, open collar |
|
Semi-spread |
Most tie knots, no tie |
Nothing — most versatile choice |
|
Button-down |
Sport coat, casual jacket |
Formal suits, black tie |
|
Mandarin |
No tie, contemporary look |
Ties, traditional formal |
Fused vs unlined collar — what the difference means in practice
A fused collar is stiffened with heat-adhesive interlining. It holds its shape immediately but bubbles and separates after repeated washing. An unlined collar — the Neapolitan standard used by Luigi Borrelli — is hand-stitched without adhesive. It moves with the body, sits more naturally against the neck, and holds its character for years.
|
Fused |
|
|
Feel |
Stiff, springs back uniformly |
|
Over time |
Degrades — layers separate after washing |
|
Unlined (soft) — Borrelli standard |
|
|
Feel |
Yields gently, moves with the body |
|
Over time |
Holds shape and character for years |
The test: press a finger firmly against the collar. Stiff springback = fused. Gentle yield = unlined. You'll feel the difference in three seconds.
3. Fit: Three Measurements, One Rule
A shirt that doesn't fit isn't a shirt — it's a problem you're wearing. Fit comes down to three measurements. One of them cannot be fixed after purchase. The other two can be corrected by a tailor for less than $40.
|
Measurement |
What to check |
|
Shoulder seam |
Must sit at the exact edge of the shoulder. This cannot be corrected by a tailor without rebuilding the shirt — check this first, before anything else. |
|
Chest ease |
3–4 cm of ease. Test: button the shirt, slide a flat hand inside — it should move without forcing, rest without bunching. |
|
Cuff / sleeve |
1–1.5 cm of cuff visible below a jacket sleeve. Less = shirt disappears into the jacket. More = looks unconsidered. |
Slim vs classic — how to decide
This is a proportion decision, not a fashion one. A slim fit on the wrong frame doesn't look stylish — it looks strained. A classic fit on a lean frame doesn't look relaxed — it looks shapeless.
|
Body type |
Recommended fit |
|
Athletic / broad chest |
Classic — slim will pull across the buttons |
|
Slim / lean frame |
Slim — classic will hang shapeless at the waist |
|
Between sizes |
Either cut + tailor adjustment (side seams, sleeve length) |
Luigi Borrelli shirts sit between the two extremes — structured enough to hold their line, soft enough to move with the body. For anyone between sizes, a minor tailor adjustment transforms a good shirt into the one you reach for without thinking.
4. Details: Where Quality Declares Itself
Once fabric, collar, and fit are right, the finishing details determine how long the shirt holds up — and justify the price. None of these details announces itself. Together, they are the reason one shirt looks exactly right after five years and another unravels after one.
|
Detail |
What to look for |
|
Buttons |
Mother-of-pearl: heavier, naturally lustrous, doesn't crack or yellow. Plastic: uniform, flat, degrades with heat and washing. |
|
Stitch count |
8 stitches/cm = working minimum. 12/cm = hand-finished standard. More stitches = finer, stronger seam over time. |
|
Side seams |
Double-stitched = structural reinforcement. Holds shape through years of regular wear. |
|
Cuff width |
7–8 cm for classic proportion. 6 cm for slim. Affects how the cuff sits and shows under a jacket. |
|
Cuff buttons |
Two buttons = more formal and intentional. One = standard. |
|
Spare buttons |
Included = the maker expects you to keep this shirt for years. Luigi Borrelli includes them as standard. |
5. Care: How to Make the Investment Worth It
A well-made dress shirt is not a disposable item. The enemies of fine cotton are heat and mechanical stress — a tumble dryer set to high will shrink the fabric, weaken the seams, and destroy the soft collar construction that took hours to build. The good news: the care routine takes five minutes and adds years to the shirt's life.
|
Step |
How to do it right |
|
Washing |
30°C, delicate cycle — or by hand for fine fabrics. Never hot. |
|
Drying |
Remove while slightly damp. Hang on a wide wooden hanger. Never tumble dry. |
|
Ironing |
Iron from the inside at medium heat. Start at the collar, then cuffs, then the body. |
|
Storage |
Hang — never fold into a drawer. Button the collar to preserve its shape between wears. |
The cost-per-wear reality
A Luigi Borrelli shirt worn twice a week for ten years costs less per wearing than a department store shirt replaced every two years. That's not a marketing claim — it's arithmetic.
|
Shirt |
Price |
Cost/wear (2×/week, 10 years) |
|
Department store |
$80–150 |
~$0.15–0.30/wear (if it lasts) |
|
Luigi Borrelli |
$500–700 |
~$0.10–0.14/wear with proper care |
Shop Luigi Borrelli at Original Luxury
All shirts available now at originalluxury.ca — complimentary shipping across Canada. Prices in CAD.
Luigi Borrelli Dress Shirt CAD 620

Classic Neapolitan dress shirt. Soft unlined collar, mother-of-pearl buttons, 100% Italian cotton poplin. Hand-attached collar and cuffs, hand-sewn buttonholes.
→ originalluxury.ca/collections/luigi-borrelli
Luigi Borrelli Dress Shirt CAD 630

Fine Italian poplin in slim Neapolitan silhouette. Hand-stitched seams, natural drape, soft collar. Spare mother-of-pearl buttons included.
→ originalluxury.ca/collections/luigi-borrelli
Luigi Borrelli Dress Shirt CAD 600

All hallmarks of Neapolitan shirtmaking — soft collar, Italian cotton, mother-of-pearl buttons — at the most accessible price point.
→ originalluxury.ca/collections/luigi-borrelli
Before You Buy: Quick Checklist
Five parameters. Run through them in this order every time:
-
Fabric: 100% cotton. Right weave for the season. Thread count 100+.
-
Collar: Style suits your face and how you dress. Press test: unlined preferred.
-
Shoulder seam: Sits at the exact edge. Non-negotiable — check this first.
-
Chest ease: 3–4 cm. Flat-hand test passes without forcing.
-
Details: Mother-of-pearl buttons. 8+ stitches/cm. Double-stitched side seams.
-
Care plan: You will wash at 30°C and hang-dry. That's the agreement with the shirt.
The Luigi Borrelli collection at Original Luxury is built to these standards — Neapolitan construction, Italian mill fabrics, and finishing decisions made for longevity rather than margin. Browse the full collection at originalluxury.ca/collections/luigi-borrelli
FAQ
What fabric is best for dress shirts?
100% cotton is the correct starting point. Poplin for formal and year-round wear, twill for autumn and winter (particularly relevant in Canada), oxford for business casual. Thread count between 100–120 covers most situations well; 140+ for occasions where the fabric itself is part of the impression.
How should a dress shirt fit?
Check the shoulder seam first — it must sit at the exact edge of the shoulder and cannot be corrected by a tailor without significant cost. Chest: 3–4 cm ease. Cuff: 1–1.5 cm visible below a jacket sleeve. Side seams and sleeve length can be adjusted by a tailor for $20–40.
Are Luigi Borrelli shirts worth the price?
For anyone who wears dress shirts regularly and intends to keep them for years, yes. Soft unlined collar construction, mother-of-pearl buttons, hand-finished seams, and Italian mill fabrics hold their quality across a decade of wear. The cost per wearing, calculated honestly, is lower than cheaper shirts replaced more frequently.
How do I care for a luxury dress shirt?
Wash at 30°C on a delicate cycle. Remove while slightly damp, hang on a wide wooden hanger, iron from the inside at medium heat. Store hanging with the collar buttoned. Treated this way: 10–15 years of consistent wear without loss of structure or character.



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